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Old 05-14-2014, 01:08 AM   #17
Peg   Peg is offline
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Join Date: Apr 2012
Location: West Coast, North Island, New Zealand
Posts: 1,375
Sorry guys... I'm old, and my memories of the 800 are fading. That's 3 bikes ago now, and I've done many modifications since then to blur my mind. What worked on an 800 might not work quite the same way on a bike more than twice the cc's anyhow? And I never took any photos.

To the best of my recollection I had between 4 and 6 rows of the tabs left in place, and it had been suggested to me that if I wanted to bend tabs out of the way, I could do that by hammering some sort of drift through the center, since they wouldn't really need to be all the way flush... I just ended up just cutting them down shorter anyway, since I never thought of bending the tabs myself until it was suggested to me on a forum later. Much fun was made of me for not thinking of it.

And for JLO (who doesn't have the benefit of the PM I sent KCV) I had the drag pipe baffles welded into the front of the OEM V&H baffles, so that they protruded into the header pipes in front of the mufflers. I tried just bolting them, but the hammering they took in there soon loosened the bolt and had them rattling. That might not have happened had I got the right size, since they were not a tight fit in the baffle to start with.

I started out with them full length (too quiet & a little power loss) then cut them down progressively until I had the sound I was after. On a little bike like the 800, that was about where I could roll off the throttle down a hill and not have that dreadful "blat" sound. When I got to that point... it felt like I'd actually improved the low end torque a little as well.

I was very pleased with the result... and when I sold that bike, it was it's sound that sealed the deal.

Those drag pipe baffles are cheap as chips over there, less so when you have to ship them all the way down here... In your place I'd buy up a few of them and experiment?
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Nothing screams poor workmanship like wrinkles in the duct tape
'02 1500 blonde Nomad (Sold) '97 800 burgundy Classic (Sold)
 
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