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Old 11-07-2010, 09:13 PM   #1
eagleman   eagleman is offline
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Front Bevel Gear Case Shaft Bearing

Has anyone had issues with this. I am hearing from a Metric mechanic that is is a real issue and can cause the rear wheel to lock up at any speed if it goes bad. He tells me it is such an issue that Kawasaki has created a replacement kit for this item that costs about $500 and plus the cost of installation which requires removing the engine. I have a friend with a Vulcan 900 that seems to be having symptoms associated with this issue going bad. The mechanic said it is an issue with the Vulcan line only. If you "Google" - "Kawasaki Vulcan engine whine" you will get hits that explain this issue more fully. Can anyone shed any information about this issue that could cause our great Nomads to go south while riding them.

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Old 06-02-2013, 06:00 PM   #2
spil99   spil99 is offline
 
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I had this on my 05 nomad. My dealer called ma kaw. and they picked up the parts. About $900.00 I think.
 
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Old 06-02-2013, 06:03 PM   #3
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Yellow Jacket Check the oil screen for metal shavings.
 
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Old 06-04-2013, 02:08 AM   #4
jandreu   jandreu is offline
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Spill99. , did you notice the date on this thread?
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Old 06-04-2013, 03:33 AM   #5
Peg   Peg is offline
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Quote:
Originally Posted by jandreu View Post
Spill99. , did you notice the date on this thread?
Spil99 probably noticed... PJR seems to have missed it though?
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Old 06-05-2015, 03:49 PM   #6
mick56   mick56 is offline
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Can you put me down as stupid please,i just read the whole thing,and i dont see any current reference as to where the bevel gear is,or what it does,apart from whine a bit before wrecking engine's.
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Old 06-05-2015, 07:43 PM   #7
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The bevel gear is on the left side at the rear of the engine. The input to the bevel gear is the output shaft from the transmission. The output of the bevel gear is the shaft that the drive shaft connects to.
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Old 06-05-2015, 08:19 PM   #8
mick56   mick56 is offline
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Quote:
Originally Posted by Yellow Jacket View Post
The bevel gear is on the left side at the rear of the engine. The input to the bevel gear is the output shaft from the transmission. The output of the bevel gear is the shaft that the drive shaft connects to.
The rear wheel drive shaft then,no complicated bevel involved, oil is all it need's for christ sake
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Old 06-06-2015, 12:50 AM   #9
MAS Tequila   MAS Tequila is offline
 
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Quote:
Originally Posted by mick56 View Post
The rear wheel drive shaft then,no complicated bevel involved, oil is all it need's for christ sake
It sounds simple, but MaKaw designed it in such a way that it doesn't get the amount of oil it needs.

There are 2 bearings n the bevel gear drive, but 99.9999% of the time it's the bearing right behind the inspection cover.

When they go bad they don't really wreck the engine.

It's a simple enough fix, but MaKaw doesn't sell that individual bearing. You have to get one from a bearing supplier.

Here in the states it was about $13 the last time I did one.

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Old 12-21-2018, 11:03 PM   #10
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Hi MAS Tequilla. I know this is an old thread but I am hoping to get an
opinion on a related problem. I’m pretty sure I have a bevel year issue
as discussed here. Last summer when the Kawi dealer inspected my
(82,000 km) 04 Nomad, he said there was probably an even bigger problem
to boot! He took a picture of a the gold/copper flakes all over the bottom
of my oil pan and sent it to me. Yikes-that looked really bad!! Could this possibly
be a connecting rod problem? Any idea what this might mean?
 
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Old 09-14-2019, 07:21 PM   #11
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Don't post unless you know what you're Talking about JackAss !...
 
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Old 09-14-2019, 11:18 PM   #12
Peg   Peg is offline
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Quote:
Originally Posted by Dane1966 View Post
Don't post unless you know what you're Talking about JackAss !...
You'll get a lot more help around here if you don't arrive talking that ?
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Old 09-15-2019, 08:24 AM   #13
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Thumbs Up What Peg said!

Yeap, a little respect goes a long way!

Ride safe,
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Old 09-15-2019, 08:51 AM   #14
MAS Tequila   MAS Tequila is offline
 
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Quote:
Originally Posted by Dane1966 View Post
Don't post unless you know what you're Talking about JackAss !...
Take your own advice.

A little knowledge turns a lot of newbies into know it all assholes.

Until you've made this repair in the double digits, keep your opinion to yourself.

You will NEVER get another response from me.

I sure miss the 'ban and clean' button I used to have before we did away with the leadership.
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Old 09-15-2019, 09:32 AM   #15
mick56   mick56 is offline
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(Until you've made this repair in the double digits.) Not wanting to get in the middle of this. But in fairness mate. You have not explained how to get that bearing out,without risking shit going into the engine. Is there a special tool.?
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Last edited by mick56; 09-15-2019 at 10:27 AM.
 
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