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Old 10-20-2010, 04:11 PM   #16
Cajunrider   Cajunrider is offline
 
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Cam Chain tensioner extenders


Quote:
Originally Posted by dogleg
Is there any harm in doing this job before the chains start cutting into the spark plug tubes? I almost have 20K on my 08 and was considering putting in the extenders when the snow flies.
It would be a good idea to pull the cap off of the rear cylinder tensioner to get an idea how much travel you have left. If your push rod is recessed over 1/4" you are OK to install the extenders. If the pushrod is flush or almost flush with the end of the assembly I would wait another few thousand miles. If they aren't quite ready you could possibly put too much pressure against the tensioner shoe resulting on undue chain stress. After pulling the cap to check travel, pull the entire assembly off and reset it according to the shop manual.
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Old 10-20-2010, 06:02 PM   #17
caper   caper is offline
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Cam Chain tensioner extenders

Where do you get these chain extenders?? I don't know if I need them but it would be nice to have them on hand, Thanks
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Old 10-20-2010, 06:09 PM   #18
Cajunrider   Cajunrider is offline
 
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Cam Chain tensioner extenders


Quote:
Originally Posted by caper
Where do you get these chain extenders?? I don't know if I need them but it would be nice to have them on hand, Thanks
Chucksterscustoms.com

Joe (Chuckster131) is a KawaNOW member.
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Old 10-20-2010, 06:19 PM   #19
dogleg   dogleg is offline
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Cam Chain tensioner extenders

So I pulled the extender assembly on the rear jug and here’s what I found:

It looks like the distance from fully retracted to fully extended is roughly .705 inch. When pulled, it was extended about .550 which only leaves about .155 left. I think it’s time to get some extenders on order. Thanks for the advice to check the travel.

Just for reference, my 08 has 19415 on the odometer.
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Old 10-20-2010, 06:25 PM   #20
Cajunrider   Cajunrider is offline
 
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Cam Chain tensioner extenders

Good idea to order them Dave. My '07 had 26,000 on the dial when I installed my extenders. I had very little travel left.
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Old 10-20-2010, 06:33 PM   #21
deacon   deacon is offline
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Cam Chain tensioner extenders

How many extra miles do the tensionors add?
 
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Old 10-20-2010, 07:02 PM   #22
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Cam Chain tensioner extenders


Quote:
Originally Posted by deacon
How many extra miles do the tensionors add?
Once the extenders are installed, you will be good to go. I haven't heard of anyone having any issues beyond that.

Kawasaki just didn't bank the curve on having enough travel to chain stretch in their tensioners.
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Old 10-20-2010, 07:25 PM   #23
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I just ordered my extenders tonight and 5 minutes later I get a shipping confirmation and a tracking number. I should have them in no time.

Chuckster, you are the poster child for customer service!
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Old 10-20-2010, 07:30 PM   #24
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Well you caught me at the right time as I'm sitting here doing my office work, now that the day is over.... There is a good chance you will have them by Saturday.

Thanks again
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Old 10-20-2010, 07:44 PM   #25
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Cam Chain tensioner extenders

Thanks for the video, it is nice to know what it sounds like when it happens. I will check mine this winter. I just got my bike a year ago and it only had 3,000 kms on it so I should have lots of time, but I think I will order a set just to have on hand for when that inevitable day comes.
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Old 10-20-2010, 08:29 PM   #26
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Cam Chain tensioner extenders

Well he's definitely the poster child for something

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Old 10-20-2010, 08:31 PM   #27
ringadingh   ringadingh is offline
 
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Cam Chain tensioner extenders

I usually give it a good wash every few days, although the last few weeks Ive neglected it because of a rainey spell.
When Im on the road on a trip I usually wash it in the motel parking lot evry morning most times.
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Old 10-20-2010, 08:33 PM   #28
ringadingh   ringadingh is offline
 
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Cam Chain tensioner extenders


Quote:
Originally Posted by caper
Where do you get these chain extenders?? I don't know if I need them but it would be nice to have them on hand, Thanks
In Canada the extenders are a dealer item, go to the tech boards here, and you will find the p/n you need.
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Old 10-20-2010, 08:39 PM   #29
ringadingh   ringadingh is offline
 
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Cam Chain tensioner extenders


Quote:
Originally Posted by dogleg
Is there any harm in doing this job before the chains start cutting into the spark plug tubes? I almost have 20K on my 08 and was considering putting in the extenders when the snow flies.
I think 20k is probably too soon to add them, I got over 50k before they where required. If the extenders are not out of travel you may not fit them back in with the extensions on.
Go to Gadgets sight and it is well explained there how to measure how much travel is left or not.
You don't gain anything by adding them way ahead of time.
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Old 10-20-2010, 08:50 PM   #30
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Cam Chain tensioner extenders

I ordered my extenders saturday night and recived my in the mail today. I live in tennessee. Chucksters pretty fast don;t ya think Going to put them in tommorow. mikyger
 
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