rebuilding engine

rhunt4 · 10-17-2010, 03:18 PM

Does anyone know of a DVD that shows a 1600 being rebuilt, if so can it be bought

**MAS Tequila** · 10-17-2010, 04:01 PM

Go to the pdf shop manual it will walk you through it.

I'll gladly help answer any ???s that you have. I just finished my second one about 10 days ago.

Why do you want to rebuild it?

Could it just be freshened up without splitting the cases?

MT

rhunt4 · 10-17-2010, 04:07 PM

it is using a little oil

**ringadingh** · 10-17-2010, 04:12 PM

I doubt there is a video showing a rebuild, but if its just using a little oil why not just keep your eye on it and ride it.
These motors can go a long way without any major problems.

AlabamaNomadRider · 10-18-2010, 09:34 AM

It is less expensive to buy oil occassionally than to rebuild the engine. Unless rebuilding the engine is just something you want to do.

moloprintz · 10-18-2010, 10:41 AM

**Jared** · 10-18-2010, 12:09 PM

You saw this right? http://www.chopcult.com/forum/showthread.php?t=2703

macmac · 10-18-2010, 04:16 PM

Get a 'leak down' test done. How much is uses a little oil?

moloprintz · 10-18-2010, 10:11 PM

Uses oil?
Does it leak or does it burn?

rhunt4 · 10-19-2010, 01:36 PM

I add about 3/4 quart at 2500 miles the bike has 24000 on now

**MAS Tequila** · 10-19-2010, 04:45 PM

I wouldn't touch it at that rate.

Keep riding it until it gets a lot worse.

MT

macmac · 10-19-2010, 05:22 PM

Find a shop that can do a leak down test. This is a more accurate comp test basicly and the tools costs around 50 bucks. With the tool you need air.

The engine gets set to top dead center and the test is run on that cyl so the left side needs to be opened to turn the engine by hand and see the timing marks.Then the other cyl gets set up and is tested the same way.

The cheat is pulling a plug from each cly and raising the bike, and turning the engine with the rear wheel, feeling the piston with a dowel for TDC. Then testing one cly with a 50/50 chance of it having a open valve and if it does test the other cly.

With a valid leak down test you can tell if air is getting into the crank case, out a closed valve, only you can't tell which valve on the Nomad since there is 2 of each, or air into the cooling system showing a crack or a blown head gasket. If the leak down test checks out good then the only other choice is bad valve guides.

**MAS Tequila** · 10-19-2010, 10:21 PM

Mac that won't work with the KACR's in place.

One of the exhaust valves is partially open at any rpm below 300 even at o rpm's.

It will only close if it is spinning over 300 rpm's, it functions similar to an old mechanical advance on a distributor.

MT

chuckster131 · 10-20-2010, 05:23 AM

Are you using Syn oil or std. oil? I heard of people putting Syn oil in right at the start (new motor) and that doesn't allow the rings to seat in correctly. This will cause the rings over time to allow leak compression and thus use oil.

**ringadingh** · 10-20-2010, 07:22 AM

I wouldn't touch it either if thats all the oil its using, thats not really that bad to worry about yet. Does the bike have warranty? see what the dealer says about it.
Chuckster is correct, sometimes just switching to a different brand of oil can help.

10-17-2010, 03:18 PM	#1
rhunt4 Member Join Date: May 2008 Location: Maryville Tn Posts: 489	rebuilding engine Does anyone know of a DVD that shows a 1600 being rebuilt, if so can it be bought __________________ Ronald C Hunt:\Users\cat\Pictures\goldwing 1.jpg Login or Register to Remove Ads
	0

10-17-2010, 04:01 PM	#2
MAS Tequila Join Date: Jan 2009 Location: Psychiatric Ward FL Posts: 3,429	rebuilding engine Go to the pdf shop manual it will walk you through it. I'll gladly help answer any ???s that you have. I just finished my second one about 10 days ago. Why do you want to rebuild it? Could it just be freshened up without splitting the cases? MT __________________ MT 2016 FLHP Psychiatric Ward FL VBA 936
	0

10-17-2010, 04:07 PM	#3
rhunt4 Member Join Date: May 2008 Location: Maryville Tn Posts: 489	rebuilding engine it is using a little oil __________________ Ronald C Hunt:\Users\cat\Pictures\goldwing 1.jpg
	0

10-17-2010, 04:12 PM	#4
ringadingh Join Date: Aug 2007 Location: Newmarket Ontario Canada Posts: 35,387	rebuilding engine I doubt there is a video showing a rebuild, but if its just using a little oil why not just keep your eye on it and ride it. These motors can go a long way without any major problems. __________________ 2002 Nomad aka Bountyhunter VBA #27 VROC #18951
	0

10-18-2010, 09:34 AM	#5
AlabamaNomadRider Sr. Contributor Join Date: Jul 2009 Location: Boaz, Alabama Posts: 13,742	rebuilding engine It is less expensive to buy oil occassionally than to rebuild the engine. Unless rebuilding the engine is just something you want to do. __________________ Gene Cross, Jr. Boaz, Alabama KawaNOW/VBA #1181 Login or Register to Remove Ads
	0

10-18-2010, 10:41 AM	#6
moloprintz Advanced Member Join Date: May 2010 Location: Knoxville, TN Posts: 548	rebuilding engine
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10-18-2010, 12:09 PM	#7
Jared Join Date: Mar 2009 Location: Greeley, Colorado Posts: 6,772	rebuilding engine You saw this right? http://www.chopcult.com/forum/showthread.php?t=2703 __________________ Jared VBA #1051 (Former President)
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10-18-2010, 04:16 PM	#8
macmac Sr. Contributor Join Date: Apr 2008 Location: Tamworth New Hampster 06 1600 Posts: 12,484	rebuilding engine Get a 'leak down' test done. How much is uses a little oil? __________________ 06 1600 Nomad Just call me Mac molon labe come and get it
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10-18-2010, 10:11 PM	#9
moloprintz Advanced Member Join Date: May 2010 Location: Knoxville, TN Posts: 548	rebuilding engine Uses oil? Does it leak or does it burn?
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10-19-2010, 01:36 PM	#10
rhunt4 Member Join Date: May 2008 Location: Maryville Tn Posts: 489	rebuilding engine I add about 3/4 quart at 2500 miles the bike has 24000 on now __________________ Ronald C Hunt:\Users\cat\Pictures\goldwing 1.jpg
	0

10-19-2010, 04:45 PM	#11
MAS Tequila Join Date: Jan 2009 Location: Psychiatric Ward FL Posts: 3,429	rebuilding engine I wouldn't touch it at that rate. Keep riding it until it gets a lot worse. MT __________________ MT 2016 FLHP Psychiatric Ward FL VBA 936
	0

10-19-2010, 05:22 PM	#12
macmac Sr. Contributor Join Date: Apr 2008 Location: Tamworth New Hampster 06 1600 Posts: 12,484	rebuilding engine Find a shop that can do a leak down test. This is a more accurate comp test basicly and the tools costs around 50 bucks. With the tool you need air. The engine gets set to top dead center and the test is run on that cyl so the left side needs to be opened to turn the engine by hand and see the timing marks.Then the other cyl gets set up and is tested the same way. The cheat is pulling a plug from each cly and raising the bike, and turning the engine with the rear wheel, feeling the piston with a dowel for TDC. Then testing one cly with a 50/50 chance of it having a open valve and if it does test the other cly. With a valid leak down test you can tell if air is getting into the crank case, out a closed valve, only you can't tell which valve on the Nomad since there is 2 of each, or air into the cooling system showing a crack or a blown head gasket. If the leak down test checks out good then the only other choice is bad valve guides. __________________ 06 1600 Nomad Just call me Mac molon labe come and get it
	0

10-19-2010, 10:21 PM	#13
MAS Tequila Join Date: Jan 2009 Location: Psychiatric Ward FL Posts: 3,429	rebuilding engine Mac that won't work with the KACR's in place. One of the exhaust valves is partially open at any rpm below 300 even at o rpm's. It will only close if it is spinning over 300 rpm's, it functions similar to an old mechanical advance on a distributor. MT __________________ MT 2016 FLHP Psychiatric Ward FL VBA 936
	0

10-20-2010, 05:23 AM	#14
chuckster131 Sr. Member Join Date: Sep 2007 Location: Jackson, Michigan Posts: 1,367	rebuilding engine Are you using Syn oil or std. oil? I heard of people putting Syn oil in right at the start (new motor) and that doesn't allow the rings to seat in correctly. This will cause the rings over time to allow leak compression and thus use oil. __________________ Joe (Chuckster) Norris Jackson, Michigan 2007 Goldwing 2010 Voyager (Blue/Silver)sold 2001 Nomad (gone, but not forgotten) www.chucksterscustoms.com
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10-20-2010, 07:22 AM	#15
ringadingh Join Date: Aug 2007 Location: Newmarket Ontario Canada Posts: 35,387	rebuilding engine I wouldn't touch it either if thats all the oil its using, thats not really that bad to worry about yet. Does the bike have warranty? see what the dealer says about it. Chuckster is correct, sometimes just switching to a different brand of oil can help. __________________ 2002 Nomad aka Bountyhunter VBA #27 VROC #18951
	0

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